Statistical Process Control “SPC”

Objectives:
The Objective of this course is to assist companies in the strategic planning and preparation phases of successfully implementing SPC” Statistical Process Control” in any process or product line.
This intensive Five days SPC training course will enable delegates to understand:
•    Set up a variable and attribute control chart.
•    Select the proper type of control chart for the process. 
•    Understand the differences between a variety of variables control charts and understand which chart is used when.
•    Conduct a full process capability study Identification and evaluation of potential solutions 
•    Establishing ongoing process control and improvement

Contents:
Day 1: Introduction to Continuous Improvement
•    Foundations for Successful Continuous Improvement
•    Identifying Key Process Variables & Product Attributes
•    Deming’s Views and Influences
Introduction to Statistical Process Control (SPC)
•    Definition of SPC
•    The Engineering Concept of Variation
Day 2: Understanding Natural Variation
•    Deming’s Cycle
•    The Basic Idea of the Shewart Control
•    Sources of Variation
Control Charts in Manufacturing
•    Sampling Manufacturing Processes
•    Measurement Data
•    Attribute Data
Day 3: Central Tendency Measures 
•    Statistics that Measure Location
Average, Median and Mode
•    Statistics that Measure Dispersion of Variation
Range, Sample Variance and Sample Standard Deviation
Statistics and Math Review
•    The Central Limit Theorem
•    Graphical Summaries
Day 4: Control Charts for Measurement Data
•    Control Charts without Sub grouping 
      X-Individual and Moving Range Charts - Example of X-Individual and Moving Range Chart
•    Control Charts with Sub grouping
      X-bar and R Chart - Example of X-Bar and R Chart. X-bar and s Charts
: Control Charts for Attribute Data
•    Charts for Nonconforming Units 
      np Chart  -  p Chart 
•    Charts for Nonconformities
      c Chart – u Chart
Day 5: Analyzing “Special-Cause” Variation
•    Pareto Chart
•    “Fish-Bone” or Ishikawa Diagram
: Process Capability
•    Definition
•    Examples

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