Procurement & Supply

Introduction to Lean Six Sigma

Tutor: SETTEC
Start Date: Tuesday, Sep 17,2024
End Date: Saturday, Sep 21,2024

0LE per Course join now

Objectives:

The objectives of this course are to introduce participants to the concepts of lean production and six-sigma to understand both concepts and appreciate what they can do for them. The course will also reveal the link between the two concepts and introduce a plan for their implementation. The course is equivalent to white belt six-sigma training with the added discussion of the basics of lean production and the role of six-sigma in achieving it. By combining the two concepts, participants will have plenty of sources for selecting improvement projects and for addressing the define phase of the six-sigma DMAIC process.

Contents:

Day 1: Introduction

•   The Concept of Lean Production
•   Waste Elimination
•   The Quality Link
•   Total Quality Management (TQM)
•   Overview of Six-Sigma
•   Why Six-Sigma?

Day 2: Six-Sigma basics

•   Random variation
•   Data collection
•   Basic data analysis
•   How to deploy Six Sigma
•   Basic Six Sigma tools
•   Problem Solving Approaches
•   Process Mapping

Day 3: The Six-Sigma Process

• DMAIC: Define

Voice of the customer
Project definitions
Project financials
Matrices and deliverables
Project scheduling
Change management

• DMAIC: Measure

Process definition
Process matrices
Establishing process baseline
Control charts for variables and attributes
Analyzing sources of variation

Day 4: The Six-Sigma Tools

• DMAIC: Analyze

Lean thinking
Sampling
Hypothesis testing
Linear regression
Multiple linear regression
The role of DOE
Design Selection

• DMAIC: Improve

Tools
Models
Transformations
Response surface

• DMAIC: Control

Tools
Serial Correlation
Multivariate Control Charts
Design for Six Sigma
Control Plan

Day 5: Implementation and Integration

•   Lean Production Tools
•   The Roe of Six-Sigma in Lean Production Implementation
•   Review Exercises ad Discussion
•   Success Factors.

Target group:

This training program can be used as a foundational learning experience for all staff in an organization. It may be particularly useful for those involved in improvement projects or improvement initiatives, including:

•   Executives
•   Senior managers
•   Project managers
•   Improvement project facilitators or coaches.
•   A bachelor degree in business or engineering is required for participating in this course.

Language:

• The materials for the trainees will be in English.
• The language of instruction will be in Arabic / English.